3in1修改

glue-modbus-collector/src/main/java/com/xujie/devicecollector/runner/DeviceRunner.java

@@ -171,63 +171,47 @@ public class DeviceRunner implements CommandLineRunner {
         buffer.order(ByteOrder.BIG_ENDIAN); // 确保是高位在前（大端模式）
         return buffer.getFloat();
     }
-    // 处理数据
-    public void handleOffData(DeviceInfo deviceInfo, String rollNo) {
+    public void handleOffData1(DeviceInfo deviceInfo, String rollNo) {
         // 小卷分切信号获取方式调整：0x502，读取到信号后需要回写 0
         String ip = deviceInfo.getIp();
         int port = deviceInfo.getPort();
-        int smallCutSignalAddr = 504;
+        int smallCutSignalAddr = 504; // 十六进制地址，十进制1282
         Integer smallCutSignal = collectUtil.readHoldingRegister(ip, port, smallCutSignalAddr);
         logger.info("小卷分切信号:{}", smallCutSignal);
-        // 如果获取到小卷分切信号为 1，则读取寄存器地址 199 和 200 的值（32位浮点数，低字在前）
-        Integer lowWord = null;   // 寄存器199：低16位
-        Integer highWord = null;  // 寄存器200：高16位
-        Float f = null;
-        if (smallCutSignal != null && smallCutSignal == 1) {
-            // 读取199和200两个寄存器，组合成32位浮点数（低字在前）
-            lowWord = collectUtil.readHoldingRegister(ip, port, 199);
-            highWord = collectUtil.readHoldingRegister(ip, port, 200);
-            
-            if (lowWord != null && highWord != null) {
-                // 低字在前：低16位放在int的低位，高16位左移16位放在高位
-                int bits = (lowWord & 0xFFFF) | ((highWord & 0xFFFF) << 16);
-                f = Float.intBitsToFloat(bits);
-                logger.info("小卷分切信号=1时，寄存器199(低字): {}, 寄存器200(高字): {}, 组合后的32位浮点数: {}", 
-                           lowWord, highWord, f);
-            } else {
-                logger.warn("读取寄存器199或200失败，lowWord: {}, highWord: {}", lowWord, highWord);
-            }
-            getTestData();
-        }
-
         List<Integer> list = getConnectData(deviceInfo);
         // 总数
         Integer totalQtyAddress = deviceInfo.getTotalQtyAddress();
-        //Integer totalQty = subAddressValue(totalQtyAddress, 1, list).get(0);
-        logger.info("总数: {}", f);
-        // 小卷分切不良数量
-        Integer multipleRollsAddress = deviceInfo.getMultipleRollsAddress();
-        Integer multipleRollsQty = deviceInfo.getMultipleRollsQty();
-        List<BigDecimal> multipleRollsList = subAddressValue(multipleRollsAddress, multipleRollsQty, list).stream().map(BigDecimal::new).collect(Collectors.toList());
-        logger.info("小卷分切不良数量:{}", multipleRollsList);
+        Integer totalQty = subAddressValue(totalQtyAddress, 1, list).get(0);
+        logger.info("总数: {}", totalQty);
+
+        List<Integer> addressValue = subAddressValue(totalQtyAddress, 1, list);
+        logger.info("按卷数获取: {}", addressValue);
+
         // 获取上次数量 小卷分切不良数量
         // 上次的总数
-        //Integer preQty = (Integer) redisTemplate.opsForValue().get("deviceQty:" + deviceInfo.getIp());
-        // 上次的不良总数
+        Integer preQty = (Integer) redisTemplate.opsForValue().get("deviceQty:" + deviceInfo.getIp());
+        // 上次的总数
         @SuppressWarnings("unchecked")
         List<BigDecimal> preMultipleRollsList = Optional
                 .ofNullable((List<BigDecimal>) redisTemplate.opsForValue()
                         .get("deviceMultipleRolls:" + deviceInfo.getIp()))
                 .orElse(new ArrayList<>());
-        /*int preTotalQty = 0;
+        // 上次的不良总数
+        int preTotalQty = 0;
         if (Objects.nonNull(preQty)) {
             preTotalQty = preQty;
-        }*/
+        }
 
         // 小卷分切：优先使用信号触发（0x502），并在处理后回写清零。
         // 为兼容历史逻辑，仍保留“总数归零”判断作为兜底。
         boolean bySignal = Objects.nonNull(smallCutSignal) && smallCutSignal == 1;
         if (bySignal) {
+            // 小卷分切不良数量
+            Integer multipleRollsAddress = deviceInfo.getMultipleRollsAddress();
+            Integer multipleRollsQty = deviceInfo.getMultipleRollsQty();
+            List<BigDecimal> multipleRollsList = subAddressValue(multipleRollsAddress, multipleRollsQty, list).stream().map(BigDecimal::new).collect(Collectors.toList());
+            logger.info("小卷分切不良数量:{}", multipleRollsList);
+
             if (Objects.isNull(preMultipleRollsList) || preMultipleRollsList.isEmpty()) {
                 preMultipleRollsList = new ArrayList<>(Collections.nCopies(multipleRollsList.size(), BigDecimal.ZERO));
             }
@@ -246,12 +230,11 @@ public class DeviceRunner implements CommandLineRunner {
             logger.info("设备Site:{}", site);
 
             // 小卷分切：信号触发时，优先使用“上次总数”作为分切前总数（若没有则用当前总数兜底）
-            //int qtyForMinCut = preTotalQty > 0 ? preTotalQty : totalQty;
-            Integer qtyForMinCut = null;
+            int qtyForMinCut = preTotalQty > 0 ? preTotalQty : totalQty;
+            /*Integer qtyForMinCut = null;
             if (smallCutSignal != null && smallCutSignal == 1) {
-                qtyForMinCut = Integer.parseInt(String.valueOf(f));
-
-            }
+                qtyForMinCut = preTotalQty;
+            }*/
 
 
             deviceGatherService.handleMinData(deviceInfo.getIp(), rollNo, site, seqNo, qtyForMinCut, preMultipleRollsList);
@@ -259,58 +242,120 @@ public class DeviceRunner implements CommandLineRunner {
             if (bySignal) {
                 collectUtil.writeHoldingRegister(ip, port, smallCutSignalAddr, 0);
             }
+            // 不良数量
+            redisTemplate.opsForValue().set("deviceMultipleRolls:" + deviceInfo.getIp(), multipleRollsList);
         }
         // 总数
-        //redisTemplate.opsForValue().set("deviceQty:" + deviceInfo.getIp(), totalQty);
-        // 不良数量
-        redisTemplate.opsForValue().set("deviceMultipleRolls:" + deviceInfo.getIp(), multipleRollsList);
+        redisTemplate.opsForValue().set("deviceQty:" + deviceInfo.getIp(), totalQty);
+
     }
+    // 处理数据
+    public void handleOffData(DeviceInfo deviceInfo, String rollNo) {
+            // 小卷分切信号获取方式调整：0x502，读取到信号后需要回写 0
+            String ip = deviceInfo.getIp();
+            int port = deviceInfo.getPort();
+            int smallCutSignalAddr = 504; // 十六进制地址，十进制1282
+            Integer smallCutSignal = collectUtil.readHoldingRegister(ip, port, smallCutSignalAddr);
+            logger.info("小卷分切信号:{}", smallCutSignal);
+
+            // 如果获取到小卷分切信号为 1，则读取寄存器地址 199 和 200 的值（32位浮点数，低字在前）
+            Integer lowWord = null;   // 寄存器201：低16位
+            Integer highWord = null;  // 寄存器200：高16位
+            Float f = null;
+            if (smallCutSignal != null && smallCutSignal == 1) {
+                // 小卷总数：modbus地址300，32位浮点数，占寄存器300和301
+                /*highWord = collectUtil.readHoldingRegister(ip, port, 300);
+                lowWord  = collectUtil.readHoldingRegister(ip, port, 301);
+
+                if (highWord != null && lowWord != null) {
+                    int bits1 = ((highWord & 0xFFFF) << 16) | (lowWord & 0xFFFF);
+                    float f1 = Float.intBitsToFloat(bits1);
+                    int bits2 = ((lowWord & 0xFFFF) << 16) | (highWord & 0xFFFF);
+                    float f2 = Float.intBitsToFloat(bits2);
+                    float f3 = highWord.floatValue();
+                    float f4 = lowWord.floatValue();
+                    logger.info("寄存器200原始值:{}, 寄存器201原始值:{}", highWord, lowWord);
+                    logger.info("方式1(大端 200高字|201低字):{}, 方式2(小端 201高字|200低字):{}, 方式3(200直接):{}, 方式4(201直接):{}",
+                            f1, f2, f3, f4);
+                    f = f3;
+                    if(f<2000){
+                        f = 2080.0f;
+                    }
+                } else {
+                    logger.warn("读取小卷总数寄存器失败，reg200:{}, reg201:{}", highWord, lowWord);
+                }*/
+                List<Integer> list = getConnectData(deviceInfo);
+                Integer addressValue = subAddressValue(deviceInfo.getMultipleRollsAddress()-1, 1, list).get(0);
+                f = Float.parseFloat(addressValue.toString());
+                logger.info("1111按卷数获取: {}", addressValue);
+            }
+            List<Integer> list = getConnectData(deviceInfo);
+            Integer totalQtyAddress = deviceInfo.getTotalQtyAddress();
+
+            logger.info("总数: {}", f);
+
+
+
+            // 小卷分切：优先使用信号触发（0x502），并在处理后回写清零。
+            boolean bySignal = Objects.nonNull(smallCutSignal) && smallCutSignal == 1;
+            if (bySignal) {
+                collectUtil.writeHoldingRegister(ip, port, smallCutSignalAddr, 0);
+
+                // 获取到分切信号后等待2秒，确保不良卷数已更新
+                try {
+                    Thread.sleep(2000);
+                } catch (InterruptedException e) {
+                    Thread.currentThread().interrupt();
+                    logger.warn("等待不良卷数更新时被中断", e);
+                }
+                // 重新读取连接数据（等待后刷新）
+                list = getConnectData(deviceInfo);
+                // 小卷分切不良数量
+                Integer multipleRollsAddress = deviceInfo.getMultipleRollsAddress();
+                Integer multipleRollsQty = deviceInfo.getMultipleRollsQty();
+                List<BigDecimal> multipleRollsList = subAddressValue(multipleRollsAddress, multipleRollsQty, list).stream().map(BigDecimal::new).collect(Collectors.toList());
+                logger.info("小卷分切不良数量:{}", multipleRollsList);
+                // 不良数量
+                redisTemplate.opsForValue().set("deviceMultipleRolls:" + deviceInfo.getIp(), multipleRollsList);
+                // 上次的不良总数
+                @SuppressWarnings("unchecked")
+                List<BigDecimal> preMultipleRollsList = Optional
+                        .ofNullable((List<BigDecimal>) redisTemplate.opsForValue()
+                                .get("deviceMultipleRolls:" + deviceInfo.getIp()))
+                        .orElse(new ArrayList<>());
+                if (Objects.isNull(preMultipleRollsList) || preMultipleRollsList.isEmpty()) {
+                    preMultipleRollsList = new ArrayList<>(Collections.nCopies(multipleRollsList.size(), BigDecimal.ZERO));
+                }
+                String site = "";
+                String seqNo = "";
+                String value = deviceInfoService.queryDeviceSiteByIp(deviceInfo.getIp());
+                if (StringUtils.isEmpty(value)) {
+                    value = "2";
+                }
+                String[] strings = value.split(";");
+                if (strings.length > 1) {
+                    seqNo = strings[1];
+                }
+                site = strings[0];
+                logger.info("设备Site:{}", site);
 
-    private void getTestData() {
-        try {
-            // Modbus设备IP地址和端口
-            String ipAddress = "172.26.59.53"; // 替换为实际的Modbus设备IP
-            int port = 502; // 默认Modbus TCP端口为502
-
-            // 创建TCP连接
-            TCPMasterConnection connection = new TCPMasterConnection(InetAddress.getByName(ipAddress));
-            connection.setPort(port);
-            connection.connect();
-
-            // 创建事务
-            ModbusTCPTransaction transaction = new ModbusTCPTransaction(connection);
-
-            // 创建读取输入寄存器的请求，假设地址200是寄存器地址偏移，这里读取2个寄存器（浮点数占2个16位寄存器）
-            int ref = 200; // 寄存器地址偏移
-            int count = 2; // 读取的寄存器数量
-            ReadInputRegistersRequest request = new ReadInputRegistersRequest(ref, count);
-
-            // 设置事务的请求
-            transaction.setRequest(request);
-
-            // 执行事务
-            transaction.execute();
-
-            // 获取响应
-            ReadInputRegistersResponse response = (ReadInputRegistersResponse) transaction.getResponse();
-
-            // 处理响应数据，将两个寄存器组合成浮点数
-            if (response != null) {
-                InputRegister[] registers = response.getRegisters();
-                if (registers.length >= 2) {
-                    // 将两个16位寄存器组合成一个32位浮点数
-                    int intValue = (registers[0].getValue() << 16) | registers[1].getValue();
-                    float floatValue = Float.intBitsToFloat(intValue);
-                    System.out.println("读取到的浮点数: " + floatValue);
+                Integer qtyForMinCut = null;
+                if (f != null) {
+                    qtyForMinCut = f.intValue();
                 }
+
+                deviceGatherService.handleMinData(deviceInfo.getIp(), rollNo, site, seqNo, qtyForMinCut, preMultipleRollsList);
+
+                multipleRollsAddress = deviceInfo.getMultipleRollsAddress();
+                multipleRollsQty = deviceInfo.getMultipleRollsQty();
+                List<BigDecimal> newMultipleRollsList = subAddressValue(multipleRollsAddress, multipleRollsQty, list).stream().map(BigDecimal::new).collect(Collectors.toList());
+                logger.info("最新小卷分切不良数量:{}", multipleRollsList);
             }
 
-            // 关闭连接
-            connection.close();
-        } catch (Exception e) {
-            e.printStackTrace();
+            // 总数
+            //redisTemplate.opsForValue().set("deviceQty:" + deviceInfo.getIp(), totalQty);
         }
-    }
+
 
     private List<Integer> getConnectData(DeviceInfo deviceInfo) {
         String ip = deviceInfo.getIp();