盘点

src/main/java/com/gaotao/modules/automatedWarehouse/controller/WcsIntegrationController.java

@@ -100,6 +100,19 @@ public class WcsIntegrationController {
 
     }
 
+    @PostMapping(value="/checkPalletExistsNoPDControl")
+    @ResponseBody
+    public R checkPalletExistsNoPDControl(@RequestBody Map<String, Object> params) {
+
+        Map<String, Object> result = wcsIntegrationService.checkPalletExistsNoPDControl(params);
+        return R.ok()
+                .put("positions", result.get("positions"))
+                .put("palletType", result.get("palletType"))
+                .put("locationCode", result.get("locationCode"))
+                .put("palletId", result.get("palletId"));
+
+    }
+
     /**
      * @Description 简单查询栈板信息（无任何校验）- rqrq
      * @Title getPalletInfoSimple
@@ -817,4 +830,17 @@ public class WcsIntegrationController {
                 .put("failedPalletIds", result.get("failedPalletIds"))
                 .put("failedReasons", result.get("failedReasons"));
     }
+
+
+    @PostMapping(value="/scanAndCallPalletForPandian")
+    @ResponseBody
+    public R scanAndCallPalletForPandian(@RequestBody WmsLabelAndPalletData data) throws Exception {
+        Map<String, Object> result = wcsIntegrationService.scanAndCallPalletForPandian(data);
+        return R.ok()
+                .put("totalCount", result.get("totalCount"))
+                .put("successCount", result.get("successCount"))
+                .put("failedCount", result.get("failedCount"))
+                .put("failedPalletIds", result.get("failedPalletIds"))
+                .put("failedReasons", result.get("failedReasons"));
+    }
 }

src/main/java/com/gaotao/modules/automatedWarehouse/service/WcsIntegrationService.java

@@ -26,7 +26,7 @@ public interface WcsIntegrationService {
      * 检查栈板是否存在并获取位置信息 - AI制作
      */
     Map<String, Object> checkPalletExists(Map<String, Object> params) ;
-
+    Map<String, Object> checkPalletExistsNoPDControl(Map<String, Object> params) ;
     /**
      * @Description 简单查询栈板信息（无任何校验）- rqrq
      * @Title getPalletInfoSimple
@@ -396,5 +396,5 @@ public interface WcsIntegrationService {
      * @date 2025/12/08
      */
     Map<String, Object> scanAndCallPalletForHetuo(WmsLabelAndPalletData data);
-
+    Map<String, Object> scanAndCallPalletForPandian(WmsLabelAndPalletData data);
 }

src/main/java/com/gaotao/modules/automatedWarehouse/service/impl/WcsIntegrationServiceImpl.java

@@ -1,6 +1,7 @@
 package com.gaotao.modules.automatedWarehouse.service.impl;
 
 import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
+import com.gaotao.common.utils.CountModeChecker;
 import com.gaotao.modules.api.apiData.CheckInventoryExistsRequest;
 import com.gaotao.modules.api.entity.*;
 import com.gaotao.modules.api.service.WcsApiService;
@@ -66,10 +67,16 @@ public class WcsIntegrationServiceImpl implements WcsIntegrationService {
     private HandlingUnitOperationLogService handlingUnitOperationLogService;
     @Autowired
     private com.gaotao.modules.handlingunit.dao.HandlingUnitMapper handlingUnitMapper; // rqrq - 用于批量取消预留
+
+    @Autowired
+    private CountModeChecker countModeChecker;
+
     @org.springframework.beans.factory.annotation.Value("${custom.wcs-url}")
     private String wcsUrl;
     @Override
     public List<WmsLabelAndPalletData> palletListForPartNo(PartPalletData inData){
+        //如果当前site是盘点模式就不允许操作
+        countModeChecker.checkNotInCountMode(inData.getSite());
         // inData.setWarehouseId(Pallet.likuWarehouseId);
         return wcsIntegrationMapper.palletListForPartNo(inData);
     }
@@ -173,6 +180,8 @@ public class WcsIntegrationServiceImpl implements WcsIntegrationService {
      */
     @Override
     public Map<String, Object> callPalletFromWcsNew(List<WmsLabelAndPalletData> data) {
+        //如果当前site是盘点模式就不允许操作
+        countModeChecker.checkNotInCountMode(data.getFirst().getSite());
         System.out.println("开始直接Call栈板出库 - rqrq，栈板数量=" + data.size());
 
         String username = ((SysUserEntity) SecurityUtils.getSubject().getPrincipal()).getUsername();
@@ -315,7 +324,8 @@ public class WcsIntegrationServiceImpl implements WcsIntegrationService {
     public Map<String, Object> checkPalletExists(Map<String, Object> params) {
         String site = (String) params.get("site");
         String palletId = (String) params.get("palletId");
-
+        //如果当前site是盘点模式就不允许操作
+        countModeChecker.checkNotInCountMode(site);
         // 如果最后一位是R或L，则去掉 - rqrq
         String originalPalletId = palletId;
         if (palletId != null && palletId.length() > 0) {
@@ -356,7 +366,50 @@ public class WcsIntegrationServiceImpl implements WcsIntegrationService {
         result.put("palletId", palletId);
         return result;
     }
+    @Override
+    public Map<String, Object> checkPalletExistsNoPDControl(Map<String, Object> params) {
+        String site = (String) params.get("site");
+        String palletId = (String) params.get("palletId");
+        // 如果最后一位是R或L，则去掉 - rqrq
+        String originalPalletId = palletId;
+        if (palletId != null && palletId.length() > 0) {
+            char lastChar = palletId.charAt(palletId.length() - 1);
+            if (lastChar == 'R' || lastChar == 'L' || lastChar == 'r' || lastChar == 'l') {
+                palletId = palletId.substring(0, palletId.length() - 1);
+                System.out.println("栈板码最后一位是R或L，已自动去除 - rqrq，原始=" + originalPalletId + ", 处理后=" + palletId);
+            }
+        }
+
+        if (!StringUtils.hasText(site) || !StringUtils.hasText(palletId)) {
+            throw new RuntimeException("参数不能为空");
+        }
+
+        // 检查栈板是否存在
+        Map<String, Object> palletInfo = wcsIntegrationMapper.getPalletInfo(site, palletId);
+        if (palletInfo == null) {
+            throw new RuntimeException("栈板不存在");
+        }
 
+        // 检查栈板是否正在被调用
+        String callingFlag = (String) palletInfo.get("calling_flag");
+        if ("Y".equals(callingFlag)) {
+            // if ("Y".equals(callingFlag)&&!BufferZoneConfig.BUFFER_Station_ID.getValue().equals(palletInfo.get("locationCode"))) {
+            String remark = (String) palletInfo.get("remark");
+            throw new RuntimeException("栈板正在被调用中，无法进行打托操作，最近一次调用备注：" + (remark != null ? remark : "无"));
+        }
+
+        // 获取栈板类型的位置信息
+        String palletType = (String) palletInfo.get("pallet_type");
+        String locationCode = (String) palletInfo.get("location_code");
+        List<String> positions = wcsIntegrationMapper.getPalletTypePositions(site, palletType);
+
+        Map<String, Object> result = new HashMap<>();
+        result.put("positions", positions);
+        result.put("palletType", palletType);
+        result.put("locationCode", locationCode);  // 添加栈板位置信息
+        result.put("palletId", palletId);
+        return result;
+    }
     @Override
     public Map<String, Object> getPalletInfoSimple(Map<String, Object> params) {
         System.out.println("开始简单查询栈板信息（无校验）- rqrq");
@@ -1682,7 +1735,8 @@ public class WcsIntegrationServiceImpl implements WcsIntegrationService {
 
         String site = (String) params.get("site");
         String palletId = (String) params.get("palletId");
-
+        //如果当前site是盘点模式就不允许操作
+        countModeChecker.checkNotInCountMode(site);
         // 校验参数 - rqrq
         if (!StringUtils.hasText(site)) {
             throw new RuntimeException("站点不能为空");
@@ -2375,7 +2429,8 @@ public class WcsIntegrationServiceImpl implements WcsIntegrationService {
     public CheckPalletResult checkPalletWcsStatus(CancelWcsPalletData data) {
         String site = data.getSite();
         String palletId = data.getPalletId();
-
+        //如果当前site是盘点模式就不允许操作
+        countModeChecker.checkNotInCountMode(site);
         // 如果最后一位是R或L，则去掉 - rqrq
         String originalPalletId = palletId;
         if (palletId != null && palletId.length() > 0) {
@@ -3168,7 +3223,8 @@ public class WcsIntegrationServiceImpl implements WcsIntegrationService {
     @Override
     public Map<String, Object> scanAndCallPalletForHetuo(WmsLabelAndPalletData data) {
         System.out.println("开始扫描托盘并Call料出库 - rqrq，site=" + data.getSite() + ", palletId=" + data.getPalletId());
-        
+        //如果当前site是盘点模式就不允许操作
+        countModeChecker.checkNotInCountMode(data.getSite());
         // 1. 参数校验 - rqrq
         if (!StringUtils.hasText(data.getSite())) {
             throw new RuntimeException("工厂编码不能为空");
@@ -3207,4 +3263,107 @@ public class WcsIntegrationServiceImpl implements WcsIntegrationService {
         System.out.println("扫描托盘并Call料出库完成 - rqrq，结果：" + result);
         return result;
     }
+
+
+    @Override
+    public Map<String, Object> scanAndCallPalletForPandian(WmsLabelAndPalletData data) {
+        System.out.println("开始扫描托盘并Call料出库 - rqrq，site=" + data.getSite() + ", palletId=" + data.getPalletId());
+
+        // 1. 参数校验 - rqrq
+        if (!StringUtils.hasText(data.getSite())) {
+            throw new RuntimeException("工厂编码不能为空");
+        }
+        if (!StringUtils.hasText(data.getPalletId())) {
+            throw new RuntimeException("托盘编码不能为空");
+        }
+
+        // 2. 查询托盘信息（只用pallet_id + site查询pallet表）- rqrq
+        Pallet pallet = wcsIntegrationMapper.getPalletForHetuoScan(data.getSite(), data.getPalletId());
+
+        // 3. 校验托盘是否存在 - rqrq
+        if (pallet == null) {
+            throw new RuntimeException("托盘不存在：" + data.getPalletId());
+        }
+
+        // 4. 校验wcs_location是否为null - rqrq
+        if (!StringUtils.hasText(pallet.getWcsLocation())) {
+            throw new RuntimeException("该托盘不在立库");
+        }
+
+        // 5. 校验calling_flag是否为Y - rqrq
+        if ("Y".equals(pallet.getCallingFlag())) {
+            String remark = pallet.getRemark() != null ? pallet.getRemark() : "无";
+            throw new RuntimeException("栈板在调用中，最近一次调用备注：" + remark);
+        }
+
+        // 6. 校验通过，构建参数调用callPalletFromWcsNew - rqrq
+        System.out.println("托盘校验通过，准备Call料出库 - rqrq");
+        List<WmsLabelAndPalletData> palletList = new ArrayList<>();
+        palletList.add(data);
+
+        // 7. 调用现有的callPalletFromWcsNew方法执行下达 - rqrq
+        Map<String, Object> result = callPalletFromWcsNewInPandian(palletList);
+
+        System.out.println("扫描托盘并Call料出库完成 - rqrq，结果：" + result);
+        return result;
+    }
+
+    public Map<String, Object> callPalletFromWcsNewInPandian(List<WmsLabelAndPalletData> data) {
+
+        System.out.println("开始直接Call栈板出库 - rqrq，栈板数量=" + data.size());
+
+        String username = ((SysUserEntity) SecurityUtils.getSubject().getPrincipal()).getUsername();
+        Date currentTime = new Date();
+
+        // 记录失败的栈板信息 - rqrq
+        List<String> failedPalletIds = new ArrayList<>();
+        List<String> failedReasons = new ArrayList<>();
+        int successCount = 0;
+
+        // 循环处理每个栈板 - rqrq
+        for (int i = 0; i < data.size(); i++) {
+            WmsLabelAndPalletData item = data.get(i);
+            String palletId = item.getPalletId();
+            boolean isFirstPallet = (i == 0);  // 判断是否是第一个栈板 - rqrq
+
+            try {
+                System.out.println("处理栈板：" + palletId + " - rqrq");
+
+                // 调用单个栈板处理方法（每个栈板独立事务）- rqrq
+                processSinglePallet(item, username, currentTime);
+
+                successCount++;
+                System.out.println("栈板Call成功：" + palletId + " - rqrq");
+
+            } catch (Exception e) {
+                // 记录失败信息 - rqrq
+                String errorMsg = e.getMessage();
+                System.out.println("栈板Call失败：" + palletId + "，原因：" + errorMsg + " - rqrq");
+
+                // 如果是第一个栈板且是超时错误，直接抛出异常，不再处理后续栈板 - rqrq
+                if (isFirstPallet && errorMsg != null && errorMsg.contains("超时")) {
+                    System.out.println("第一个栈板调用超时，终止后续处理 - rqrq");
+                    throw new RuntimeException("无法连接到立库系统，请检查WCS服务是否正常");
+                }
+
+                failedPalletIds.add(palletId);
+                failedReasons.add(errorMsg);
+
+                // 继续处理下一个栈板 - rqrq
+                continue;
+            }
+        }
+
+        System.out.println("Call栈板出库完成 - rqrq，总数=" + data.size() + "，成功=" + successCount + "，失败=" + failedPalletIds.size());
+
+        // 返回结果 - rqrq
+        Map<String, Object> result = new HashMap<>();
+        result.put("totalCount", data.size());
+        result.put("successCount", successCount);
+        result.put("failedCount", failedPalletIds.size());
+        result.put("failedPalletIds", failedPalletIds);
+        result.put("failedReasons", failedReasons);
+
+        return result;
+    }
 }